Engineering Solutions for Every Stage of Mill Operations
From efficient material handling and intelligent process control to real-time operational visibility, Innovergy delivers integrated engineering solutions that improve the way palm oil mills operate. Our solutions are designed to support the complete operational life cycle of a modern palm oil mill—from moving materials efficiently, to controlling critical processes, to monitoring the entire operation in real time.
Cage Handling Solutions
Efficient sterilisation begins with reliable cage handling. Our customised cage handling systems optimise material movement, improve safety and support consistent mill throughput.
Indexer System
The Indexer System provides an efficient cage handling solution for mills using two-door sterilisers, with FFB charging at one end and SFB discharge at the other.
Key Features
Advantages
CMC System
The CMC System provides a compact and highly automated cage handling solution, with twin sterilisers facing each other and sharing a common cage tipper.
Key Features
Advantages
Hydraulic & Automation Solutions
Integrated hydraulic and automation systems provide precise control over key processing stations, improving operational efficiency, reliability and process consistency throughout the mill.
INNOV Sterilizer Process Automation System
The INNOV Sterilizer Process Automation System automates the sterilisation process to improve consistency, efficiency and operational safety. Compatible with a wide range of steriliser configurations, it is designed for reliable performance and easy operation.
Multiple Configurations
Supports horizontal, vertical, oblique, tilting and spherical sterilisers.
Automated Process Control
Time-based control with pressure override for consistent sterilisation.
User-Friendly Interface
HMI touchscreen with mimic diagram and system status indicators.
Recipe & Data Recording
Stores pressure profiles and cooking recipes with SCADA and reporting support.
Reliable & Safe Operation
UPS backup, surge protection and safety interlocks minimise downtime and enhance operational safety.
Auto & Manual Modes
Automatic operation with manual override for uninterrupted production.
INNOV Vertical/Oblique Sterilizer Automation & Hydraulic System
The INNOV Vertical / Oblique Sterilizer Automation & Hydraulic System integrates hydraulic control, sterilizer automation and material handling into a single solution, delivering safer operation, improved efficiency and reliable process performance.
Integrated Components
Horizontal Sterilizer Door/Drawbridge
The Horizontal Sterilizer Door / Drawbridge System replaces manual door operation with a hydraulic solution for opening, closing, locking and unlocking. Designed for existing mills, it improves workplace safety, reduces labour dependency and delivers smooth, reliable operation.
Hydraulic Door Operation
Hydraulic cylinders provide smooth and reliable door opening, closing, locking and unlocking.
Built-in Safety Protection
Hydraulic safety valves secure the door throughout operation, ensuring stable and controlled movement.
Operator-Friendly Control
Strategically positioned control panels provide clear visibility and allow operators to manage the entire process from a safe distance.
Advanced Safety Interlocks
Pressure monitoring and multiple safety interlocks prevent door operation until safe operating conditions are met.
INNOV Back Pressure Control System
The INNOV Back Pressure Control System automatically regulates back pressure to optimise steam utilisation and maintain stable turbine operation. Designed for reliable performance, it helps improve energy efficiency while supporting smooth mill operations.
Automatic Pressure Control
Maintains stable back pressure by automatically regulating steam make-up and excess steam discharge.
Integrated Sterilizer Control
Works seamlessly with the INNOV Sterilizer Process Automation System to improve overall steam utilisation.
Operator-Friendly Control
Strategically positioned control panels provide safe operation and clear system visibility.
Turbine Protection
Optional frequency and voltage monitoring helps maintain turbine stability and reduces the risk of ACB tripping.
Auto & Manual Modes
Automatic operation with manual override for uninterrupted operation during maintenance or unexpected system interruptions.
INNOV Moving Floor Hydraulics & Automation
The INNOV Moving Floor Hydraulics & Automation system automatically adjusts moving floor speed based on boiler steam demand, ensuring a consistent fuel supply while improving operational efficiency.
Pressure-Based Speed Control
Automatically adjusts moving floor speed according to boiler pressure requirements for efficient fuel feeding.
Conveyor Safety Interlock
Interlocked with the downstream conveyor to stop operation during conveyor interruptions, preventing fuel over-piling and ensuring safe operation.
INNOV Hydraulics Conveyor Drive
The INNOV Hydraulics Conveyor Drive delivers smooth, high-torque operation for demanding conveyor applications. Designed for reliability and efficiency, it provides precise speed control while improving equipment longevity and operational safety.
High Starting Torque
Reduces start-up torque surge, helping extend the service life of couplings and conveyor chains.
Twin Drive Design
Dual hydraulic motors provide balanced torque distribution, minimising uneven chain wear and improving system reliability.
Variable Speed Control
High-efficiency hydraulic piston pumps enable smooth speed adjustment without excessive heat generation.
Enhanced Loading Safety
Counterbalance valves prevent backward sliding on inclined conveyors, improving safety during loading and maintenance.
Loading Ramp Hydraulic System
Available with manual or solenoid-operated valve options.
Hopper Door
Available in a wide range of cylinder sizes and stroke lengths.
Undertow/Link Chain
Available as a complete system or hydraulic system solution.
Transfer Carriage
Available in undertow, indexer and non-pushing mechanism configurations, with a choice of latching cylinder or rotary locking mechanism.
Cage Tipper
INNOV Automatic Tipper Control utilises PLC and encoder technology to deliver a smooth, precise and reliable automatic tipping sequence.
Winch
Available in capacities ranging from 1 to 12 tonnes to suit various operational requirements.
Screw Press and Digester
Available in P10, P15, P20 and P25 tph capacities.
SCADA & Digital Monitoring Solutions
Transform operational data into actionable insights with an integrated SCADA platform that connects every stage of your palm oil mill. From real-time process monitoring and equipment performance to automated reporting and ERP integration, our solutions provide the visibility needed to improve operational efficiency, reduce downtime and support informed decision-making.
Process Automation
Monitor and control critical processing stations, including sterilisation, pressing, clarification, boiler and utility systems.
Equipment Monitoring
Monitor equipment performance in real time, receive alarm notifications and minimise unplanned downtime through continuous condition monitoring.
Inventory & Utilities
Track tank levels, kernel inventory, FFB movement, diesel consumption, water usage and power generation from a single integrated platform.
Reporting & Analytics
Generate automated production reports, monitor OER and KER performance, analyse throughput and access historical data to support continuous improvement.
ERP Integration
Integrate operational data with your ERP and business systems to enhance traceability, streamline reporting and improve operational visibility.
Real-Time Dashboards & Reporting
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